Making Carbon Nanotube Yarns

This video shows how carbon nanotube (CNT) fibers can be assembled into yarns or ropes by plying the fibers together with a planetary ropemaking machine. These yarns are lightweight and highly flexible. They are also more conductive than stainless steel thread and much stronger than copper wire.

Will it Burn? CNT Yarn vs Stainless Steel Thread

This video highlights the high temperature stability of CNT yarns compared to stainless steel thread by applying a 1430 C butane torch to both materials. The stainless steel thread barely lasts 1 second before melting, while the CNT yarn survives the torch for more than 30 seconds without any visible damage.  The high thermal stability and superior thermal conductivity of the CNT material is most likely the reason that it is able to survive exposure to the flame from the torch.  The impressive thermal properties of CNT fibers and films make them highly promising for application in flame retardant materials such as those used in firefighter suits.

SBIR Funding Furthers DexMat CNT Technology

Source: Original article appears in the December 2018 issue of the Wire Journal International.
The feature on DexMat is on pages 48-50.

DexMat SpaceCom 5 Minute Pitch

November 28, 2018. Out of the original 17 semi-finalists, DexMat was selected as one of 5 finalists to pitch at the 2018 SpaceCom Entrepreneur Summit in Houston, TX, for the opportunity to win the $100,000 Entrepreneur Challenge. As a runner-up, DexMat won $20,000 in Google Cloud Credits.

Click here for more information on the SpaceCom Entrepreneur Summit.

DexMat Named as SpaceCom Entrepreneur Challenge Semi-Finalist

HOUSTON – SpaceCom – The Space Commerce Conference and Exposition, where NASA, aerospace and industry come together to connect, announces the finalists of the SpaceCom Entrepreneur Challenge. Taking place at the George R. Brown Convention Center in Houston November 27-28, this challenge is the culmination of the SpaceCom Entrepreneur Summit (SES). The Entrepreneur Challenge began with 56 startup applicants. Through the first round of judging, that number was narrowed to 23 and now 17 semi-finalists who will present during the first day of the SpaceCom Entrepreneur Summit, Tuesday, November 27.

The semi-finalists include:

  • Arlula
  • Benchmark Space Systems
  • Cemvita Factory Inc.
  • Devali Inc
  • DexMat, Inc. 
  • EXOS Aerospace Systems & Technologies
  • Finsophy Inc.
  • Hedy-Anthiel Space Systems
  • Lazarus 3D Inc.,
  • Lucid Drone Technologies, Inc.
  • LunaSonde, LLC
  • Molon Labe LLC
  • SaraniaSat Inc.,
  • Solstar Space Company
  • STARK Industries LLC
  • Sugarhouse Aerospace
  • Swift Data LLC

At the culmination of day one, five finalists will be selected to present during a pitch competition. The winner will then be selected after the final round of pitches during the general session November 28 at 1:30 PM. During this presentation, members of the audience and a panel of judges will select the grand prize winner. These finalists are eligible to win the below prizes provided by Google Cloud for Startups:

  •  $100,000 in Google Cloud credits to the competition winner
  • $20,000 in Google Cloud credits for runners up
  • $3,000 in Google Cloud credits for every qualified entrant in the competition

Additional prizes include:

  • Guaranteed extended meeting with an investment firm
  • Speaking role at SpaceCom 2019
  • A booth at SpaceCom 2019

Source: https://spacecomexpo.com/wp-content/uploads/2018/11/SES-Finalists-Press-Release.final_.pdf

DexMat Carbon Nanotube Yarn: Will it Burn?

This video highlights the high temperature stability of CNT yarns compared to copper wire by applying a 1430 C butane torch to both materials. The copper wire lasts about 5 seconds before melting, while the CNT yarn survives the torch for more than 30 seconds without any visible damage.  The high thermal stability and superior thermal conductivity of the CNT material is most likely the reason that it is able to survive exposure to the flame from the torch.  The impressive thermal properties of CNT fibers and films make them highly promising for application in flame retardant materials such as those used in firefighter suits.

DexMat Featured in Wire Journal International

Source: Original article appears in the October 2018 issue of the Wire Journal International.
Free subscription is required to read the digital version of the article. The feature on DexMat is on pages 52-53.

Space Dust Repelling Carbon Nanotube Fibers

Abstract: The above video demonstrates how carbon nanotube fibers are integrated into a spacesuit to help spacesuits mitigate dust contamination for future lunar and Mars missions.The spacesuit fabrication and testing was performed by researchers from the University of North Dakota, Boeing, and the NASA Glenn Research Center. CNT fibers were produced by DexMat.

Spacesuit dust mitigation has been a topic of high relevance and a critical path for future planetary exploration missions including Moon, Mars and Asteroids. A previous study demonstrated utilizing Carbon Nanotube (CNT) yarns as electrodes embedded into coupons made of spacesuit outer-layer material. When a multiphase Alternating Current (AC) voltage signal was applied to this material, the spacesuit fabric repelled greater than 80% lunar dust simulant with particle sizes between 10-75m in ambient conditions. As a continuation to this study, the feasibility of scaling the CNT embedded dust removal system on larger portions of spacesuit is investigated. A scaled prototype, representative of the knee joint section of a planetary spacesuit utilizing specifics of the NDX-2 lunar spacesuit developed by University of North Dakota was constructed. The outer-layer of this prototype is embedded with the CNT dust removal system and tested under various conditions. Fabrication of this system and results from the experiments using lunar dust simulant are detailed in this paper.

Source: Spacesuit Integrated Carbon Nanotube Dust Removal System: A Scaled Prototype

Carbon Nanotube Badminton Strings In Action

Above is a video demonstrating the performance of a badminton racket that uses strings made solely out of CNT yarn! The racket is strung with 700 micron diameter braided CNT yarn from DexMat.

DexMat Awarded Phase I SBIR: Robust Lightweight CNT Wiring for Space Systems


Abstract: 
NASA is challenged to find ways of effectively shielding sensitive electronic equipment from electromagnetic interference (EMI) without adding significant weight to space flight vehicles and satellites (the heavier they are the more fuel they need to achieve orbit).  EMI shielding for wire and cables is an attractive opportunity for weight reduction. However, with the advent of highly reusable next generation space vehicles, wiring must be not only light weight, but also strong and robust, capable of withstanding extreme conditions, intense vibration and long lifecycles. It is important that wire weight reductions do not come at the expense of mechanical strength or EMI shielding effectiveness.  DexMat is developing a novel and highly conductive Carbon nanotube (CNT) EMI shield product that will allow for significant weight reduction without compromising mechanical strength or shield effectiveness. CNTs are advancing as the most promising solution for reducing the weight of spacecraft wires.  The shielding effectiveness of CNT materials is comparable to that of heavy metal braids, but at a fraction of the weight.  Compared to a copper wire with the same diameter, a CNT fiber has 6 times higher strength, more than 6 times lower density,  and at least 25 times higher flexure tolerance, essential qualities for conductors in aerospace applications. Under this Phase I project, DexMat will develop CNT shielding braid (made from CNT yarn from Dexmat) that can potentially increase the mechanical strength of CNT tape used as a primary EMI shield. These CNT braids will be of different thicknesses and area coverage, to augment the performance and product appeal of CNT tapes. Additionally, DexMat will begin to conduct the first accelerated aging tests to determine the impact on mechanical strength of shielding made with CNT tapes, CNT yard braids, and hybrid CNT tape/braid combinations.

Potential NASA Applications: 
The first planned product to contain DexMat technology is lightweight CNT cables. CNT cables combine high strength, electrical and thermal conductivity with low density, making them ideal for aerospace applications where weight reduction is a priority, including reusable next generation space vehicles and satellites. Given the tremendous costs associated with satellite launches, NASA and the aerospace industry will see substantial savings from our CNT-based wire.

Potential Non-NASA Applications: 
DexMat CNT technology has applications in the military aircraft and commercial aviation markets, to effectively reduce weight of aircraft and satellite designs.  For a single-aisle aircraft, a 1% reduction of in weight can lead to a net cost savings of $240K-$1.6M per year in use. For larger aircraft, the savings can reach $2.4-5M. Additional applications include wearable electronics, eTextiles and bioelectronics.