Braiding CNT Fibers

In this video, we demonstrate the process that we use for braiding carbon nanotube fibers to make EMI shielding braids or braided CNT yarns. These braids are lightweight and highly flexible. They are also more conductive than stainless steel fiber braids and much stronger than copper wire.

CNT Yarn & Tape: Resistance Measurement

A demonstration of the methods & tools we typically use to measure the electrical resistance of our carbon nanotube yarns & tapes.

CNT tape EMI shield: blocking phone reception!

In this video we use a quick and easy experiment to demonstrate that our 5 cm wide carbon nanotube tape is able to effectively block cell phone signals. We have wrapped Tyson’s phone in 2 layers of this tape, which effectively blocks incoming calls due to the tape’s excellent electromagnetic shielding properties.

Carbon Nanotube Tapes up to 5 cm wide!

This video demonstrates the array of carbon nanotube tapes that DexMat currently produces. Strong, conductive, and flexible tapes or films up to 5 cm wide are currently available and even wider tape formats are currently under development.

These tapes have tremendous potential in applications ranging from EMI shielding in cables/electronics, to thermal interface materials, to heating elements or conductive materials in clothing or e-textiles.

Making Carbon Nanotube Yarns

This video shows how carbon nanotube (CNT) fibers can be assembled into yarns or ropes by plying the fibers together with a planetary ropemaking machine. These yarns are lightweight and highly flexible. They are also more conductive than stainless steel thread and much stronger than copper wire.

Will it Burn? CNT Yarn vs Stainless Steel Thread

This video highlights the high temperature stability of CNT yarns compared to stainless steel thread by applying a 1430 C butane torch to both materials. The stainless steel thread barely lasts 1 second before melting, while the CNT yarn survives the torch for more than 30 seconds without any visible damage.  The high thermal stability and superior thermal conductivity of the CNT material is most likely the reason that it is able to survive exposure to the flame from the torch.  The impressive thermal properties of CNT fibers and films make them highly promising for application in flame retardant materials such as those used in firefighter suits.

SBIR Funding Furthers DexMat CNT Technology

Source: Original article appears in the December 2018 issue of the Wire Journal International.
The feature on DexMat is on pages 48-50.

DexMat CNT Tape as Lightweight EMI Shielding

In this video we explain how DexMat’s carbon nanotube (CNT) tape has been used to replace the two EMI copper shielding braids typically used in RG316 cables. The performance of DexMat prototypes matches standard RG316 performance, while reducing the total weight of the cable by 50%!

The shielding effectiveness and insertion loss results for the CNT and Cu shielded cables are shown below. The CNT tape shielded cables have the following advantages:

  • Overall RG-316 cable weight reduction of CNT shielded vs. Cu double braid shielded cable without connectors is over 50%
  • CNT tape shield is 100 microns thick compared to 500 micron thick Cu double braid shield
  • Easy to apply CNT tape to coaxial as well as twisted pair type cables
  • Wide range of CNT tape widths and lengths are available for purchase
  • CNT tape shielded cables survive at least 1000 flex cycles with a minimum bend radius of at least 7.5X the jacketed cable diameter

Source: https://dexmat.com/cnt-products/cnt-tape-film/

Specification Sheet: DexMat fiber, tape, and cable specs Dec-2018

DexMat CNT Tape Shielded Cables Offer 50% Weight Reduction

Houston, TX- 12/11/2018. Working in collaboration with Minnesota Wire & Cable Company, DexMat has produced carbon nanotube (CNT) tape shielded RG-316 cables that perform comparably to copper (Cu) double braid shielded RG-316 cables. However, the CNT tape shields are 95% lighter than the copper double braid shields. The shielding effectiveness and insertion loss results for the CNT and Cu shielded cables are shown below. The CNT tape shielded cables have the following advantages:

  • Overall RG-316 cable weight reduction of CNT shielded vs. Cu double braid shielded cable without connectors is over 50%
  • CNT tape shield is 100 microns thick compared to 500 micron thick Cu double braid shield
  • Easy to apply CNT tape to coaxial as well as twisted pair type cables
  • Wide range of CNT tape widths and lengths are available for purchase
  • CNT tape shielded cables survive at least 1000 flex cycles with a minimum bend radius of at least 7.5X the jacketed cable diameter

Source: https://dexmat.com/cnt-products/cnt-tape-film/

Specification Sheet: DexMat fiber, tape, and cable specs Dec-2018

DexMat SpaceCom 5 Minute Pitch

November 28, 2018. Out of the original 17 semi-finalists, DexMat was selected as one of 5 finalists to pitch at the 2018 SpaceCom Entrepreneur Summit in Houston, TX, for the opportunity to win the $100,000 Entrepreneur Challenge. As a runner-up, DexMat won $20,000 in Google Cloud Credits.

Click here for more information on the SpaceCom Entrepreneur Summit.