Galvorn is the most conductive solid carbon material

Galvorn has the conductivity of metals, while offering significant weight savings and orders of magnitude more strength and flexibility. Galvorn was originally invented by Nobel laureates for high performance space applications, and DexMat has exponentially increased production capacity since its founding to make Galvorn accessible to critical applications on Earth.

01

Conductive

Nearly equivalent to copper on a per mass basis

The electrical conductivity of Galvorn is nearly equivalent to copper on a per mass basis: 6150 Sm2/kg versus copper 6300 (Sm2/kg). Galvorn can conduct the same amount of electricity as copper, but requires more volume to do so (remember: it’s very lightweight!). Many wire applications, such as signal and data transfer wires, do not require the full conductivity of copper.

02

Lighter

80% less dense than copper

Galvorn’s density is 1.6 g/cm3. Copper’s density is 9.0 g/cm3 and aluminum’s density is 2.7 g/cm3. Galvorn wire and cable offers significant lightweighting benefits for aerospace, defense, and automotive applications. The growing need for sensors and data transmission in these industries only increases the Galvorn’s opportunity for lightweighting impact.

03

Stronger

50x stronger than copper

Weight for weight, Galvorn is 50x stronger than copper. (And 15x stronger than steel.) The durability of Galvorn wire and cable holds significant promise for applications in extreme environments, as well as manufacturing, distribution, and/or installation efficiencies.

04

Flexible

100x flex life of copper

Like its strength, Galvorn’s exceptional flex tolerance promises superior durability in the end-use application, as well as potential manufacturing, distribution, and/or installation efficiencies. Notably, Galvorn’s bend radius is extremely small; you can tie Galvorn fibers into a knot without causing damage. Or, more practically speaking, you can install Galvorn wiring solutions in much tighter spaces, making more efficient use of space overall. 

More reasons to choose Galvorn

Thermally Conductive

17% more than copper

Galvorn has higher thermal conductivity than copper: 450 W/m-K versus copper at 385 W/m-K. Higher thermal conductivity makes it better at dissipating heat, carrying more current on a per mass basis. Some applications need their conductive wire to handle higher current. 

Corrosion-Resistant

No rusting, no pitting, even over years

Galvorn is carbon. The carbon-carbon bonds in carbon nanomaterials are similar to graphite or diamond. These bonds resist oxidation and chemical reactions under standard conditions (e.g., air, water, or mild acids), making it inherently stable.

Flame-Resistant 

It does not melt, it’s REALLY hard to burn

Galvorn exhibits flame resistance due to its unique chemical composition, atomic structure, and thermal properties. While it’s not completely immune to burning—it can oxidize under extreme conditions—its resistance to flames is exceptional.

Biocompatible

Strong, microscopic, flexible carbon fibers

Galvorn is used in developing advanced biocompatible applications, including as a neural probe for the brain. Its strength allows it to be formed into flexible fibers as small as 5 µ, thus less invasive to the body. It does not react or corrode in the human body the way metals do.

Cut-Resistant

Backed by science (and lumberjacks)

Scientists (and lumberjacks!) have tested the cut-resistance of Galvorn fibers. In this study Galvorn carbon nanotube fibers handily outperform Kevlar, Dyneema, and fiberglass. This characteristic holds promise for wiring that must hold up to extreme environments.

Capacitive Sensing

For smart garment technology

Capacitive touch sensing technology plays a key role in smart garment technology. Galvorn has a very high surface area, which in addition to its conductivity, makes it excellent at interfacing electrically with the human body in wearables or e-textile applications.

Sustainable to Produce

Galvorn production at scale is higher-performing, less energy-intensive, less expensive, and more geopolitically resilient than today’s most pervasive metals. Additionally, unlike metals, its feedstocks do not require the broad destruction of land and ecosystems, which result from mining ore.

In fact, Galvorn feedstock can be produced from natural gas and biogas, abating greenhouse gases like methane and carbon dioxide from entering our atmosphere (and clean hydrogen is a byproduct!).

Energy Intensity of Materials (MJ / kg)

Recyclable—and Doesn’t Lose Properties

It is also recyclable. We recycle Galvorn on a regular basis, but Rice University researchers, including our very own Co-Founder and Chief Science Advisor, Matteo Pasquali, PhD, and our Process Development Engineer, Oliver Dewer, PhD, demonstrated that carbon fibers made out of carbon nanotubes (aka Galvorn) can be fully recycled from mixed streams (i.e., in realistic conditions for end-of-life recycling). Their work was recently published in the journal Carbon (Elsevier). 

Read article | Watch video.

Purchase samples of Galvorn

For production orders, please contact us. Pricing in our store is for small batch orders only.

yarn-2

Galvorn
Twisted Yarn

Galvorn fibers are twisted into yarn. Good for lighting, e-textiles, motor wires, HPM cathodes, and more.
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Galvorn
Braided Yarn

Galvorn fibers are twisted into yarn. Good for lighting, e-textiles, motor wires, HPM cathodes, and more.
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Galvorn
Fabric

Galvorn yarns and fibers woven together to produce fabrics. Good for HPM sources, wearable electrodes, and more.
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Galvorn
Film

Flexible and conductive film / tape made of Galvorn. Good for EMI shielding, batteries, antennas, and more.
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Galvorn
Fiber

Single filament Galvorn fiber that is not twisted, plied, or braided. Good for composites.
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